Waste Wire Recycling System - Solutions for Sustainable Resource Reuse
SOLUTION BACKGROUND
Waste wire recycling system is an advanced, automated production line designed to process and recycle waste wires. By employing advanced technologies such as crushing, magnetic separation, air separation, and electrostatic separation, the system efficiently separates metals from insulating materials in waste wires. Consequently, the multi-stage process enables the recovery of valuable metals like copper and aluminum while isolating plastic and rubber insulation, which ensures environmentally responsible recycling and lowers waste disposal costs. Specifically designed for waste cable processing and renewable resource recycling companies, this system not only helps reduce environmental pollution but also supports the sustainable use of resources.
PROJECT INTRODUCTION
System Introduction
Scrap wire recycling system offers an innovative solution for efficiently recovering and reusing valuable materials from scrap wires. It uses automated equipment to crush, separate, and refine waste wires, ensuring precise extraction of metals such as copper and aluminum. At the same time, it separates insulating materials like plastic and rubber, making the process both accurate and resource-efficient. Wire recycling system is easy to operate, reduces the environmental impact of waste wires, improves resource utilization, and finds wide application in cable processing and resource recycling industries, delivering both environmental and economic benefits.
APPLICABLE MATERIALS
OUTPUT MATERIAL
DISPOSAL SOLUTION
MAIN EQUIPMENTS
Wire Shredder
Shredder is a mechanical device that efficiently reduces materials into small or fine pieces. As a result, it finds extensive applications in waste treatment, recycling, plastic processing, and manufacturing industries.
Wire Crusher
The crusher uses high-speed rotating blades or hammers to impact, shear and rub the materials to achieve the crushing effect.
Air Flow Sorting
The air flow separator is an efficient material separation device that, by using air flow power, effectively separates materials of different densities and particle sizes.
Dust Collector
Dust collector is a device specially used to capture and filter dust and particles generated during industrial production processes.
Shaking Sieve
The shaking screen is a mechanical device designed for classifying and screening materials. Specifically, it uses mechanical vibration to make the screen surface oscillate, thereby separating materials according to their particle sizes.
Vibrating Screen
The vibrating screen is a high-efficiency screening equipment that uses a motor-driven vibration source to cause the screen to vibrate at high frequencies to screen and classify materials.
PERFORMANCE ADVANTAGE
Pulse Dust Collector
Dust collectors efficiently capture and filter dust and particulate matter to improve air quality. Contaminated air enters the collector, where larger particles are removed through cyclones or gravity sedimentation. The air then passes through filter media—such as bags, cartridges, or filter elements—trapping fine particles. Regular cleaning of the filters using back blowing, vibration, or pulse injection ensures optimal performance, and clean air is finally exhausted, completing the dust removal process.
Electrostatic separator
The electrostatic separator is a high-efficiency separation equipment, mainly used to achieve separation by utilizing the electrical differences of materials. The device works by applying charges to different components in a mixture and then exposing them to a strong electric field. Under the action of an electric field, materials with different charge properties will be attracted to different directions, thereby achieving separation. In the recycling industry, electrostatic separators can be used to separate valuable metals and non-metals in electronic scrap, or to separate different types of plastics in plastic recycling.
Specific gravity separator
Specific gravity separator is a device used to separate materials based on differences in density. Its working principle is to use air flow, vibration and tilting of the screen bed to stratify materials with different densities on the separation bed. The heavier materials settle to the bottom layer, while the lighter materials float on the upper layer and are discharged from different outlets respectively.