Scrap Metal Recycling Site in Kenya

In 2024, our team completed the installation of a new scrap metal recycling line at a recycling site in Kenya. The project was important for both the customer and the local market. It created a stable system that helped the customer improve efficiency, reduce labor, and raise profits.

Customer Background

The customer owns a medium-sized recycling plant in Nairobi. The plant collects mixed scrap metal from factories, repair shops, and demolition sites. Their material includes steel sheets, small pipes, old tools, car parts, and damaged appliances. They wanted a system that could handle different metal sizes with stable output.

They found our company through a search for a metal recycling shredder. After checking our website, they sent us an inquiry with their material photos and their capacity goals. They wanted at least one ton per hour and clean output for selling.

First Communication and Problem Identification

We replied the same day. We asked detailed questions about their material hardness, feeding method, workshop size, and power supply. The customer shared helpful information. They said they often processed mixed metal. Some pieces were thin. Some were heavy. Some had paint or oil cover.

They also said their biggest problem was unstable productivity. When workers were tired, output dropped. They also faced rising labor costs. They wanted a system that could run for long hours with a stable speed.

During a video call, we studied their material more closely. We saw pieces that were too large for direct feeding. We explained that they would need a shredder with high torque and slow speed. We also said that proper sorting before feeding could improve safety. They agreed with our suggestions.

Designing the Recycling Line

We then designed a complete metal shredding solution. The line included a feeding conveyor, a primary shredder, a magnetic separator, a discharge system, and a control panel. The customer wanted easy operation. They wanted a system their workers could learn quickly.

We proposed a shredder with a large chamber and strong blades. We explained the advantages of slow-speed shredding. It is safer. It reduces noise. It protects the gearbox. We sent them a layout drawing and a full list of functions.

The customer liked the design. They asked if the line could handle thin sheet metal without jamming. We explained how the cutter structure solves this problem. We also offered optional blade coatings for longer life. We showed videos of similar materials from past customers.

Production and Testing Before Shipment

Once the order was confirmed, our factory began production. We prepared the frame, gearbox, cutter shafts, and control cabinet. Our engineer sent weekly updates. The customer asked many questions about the metal recycling shredder. They wanted to be sure every part matched their needs.

Before shipment, we ran a full test at our factory. We used scrap metal similar to theirs. The machine worked well. The cutters rotated smoothly. The output size was consistent. The motor temperature stayed low. We recorded the test and sent the video to them.

Delivery and On-Site Installation

The machine arrived in Kenya without issues. The customer checked all parts and said everything was well packed. They prepared the electrical system before our engineer arrived.

Our engineer spent ten days on-site for installation. He checked the foundation, the wiring, and the feeder height. He taught the customer’s workers how to operate the system. He also explained daily checks like lubrication and bolt tightening.

During installation, one issue came up. The customer’s plant had limited space. The conveyor angle was too steep. Our engineer redesigned the support frame and adjusted the height. This allowed the conveyor to work smoothly. The customer said they were very satisfied with the solution.

Commissioning and Final Testing

We tested the full line with actual scrap. The shredder handled large and small materials well. Thin sheet metal shredded quickly. Thick pieces broke down with steady torque. The magnetic separator removed iron particles effectively.

The output size met the customer’s expectations. The workers were happy because the system reduced heavy manual work. The machine noise was also lower than they expected.

We ran the line for five hours without stopping. The temperature stayed stable. The current stayed within safe levels. The customer said they were confident in the machine.

Training and Project Handover

Our engineer trained the team clearly. He explained basic controls, warning signals, and blade care. He also explained what noises or vibration changes to watch for. He taught them how to stop the system safely.

The customer’s team learned quickly. They were excited to use the new recycling line. We provided a written manual and a maintenance schedule.

Customer Feedback After Operation

They sent photos of their clean and sorted output. They said the investment was worth it. They also asked about expanding their line in the future. They asked about adding another metal recycling shredder for sale or a sorting system. We said we could design an upgrade plan when they were ready.

Long-Term Impact in Kenya

The new recycling line improved the customer’s business. It also supported Kenya’s growing recycling industry. The system helped reduce waste. It created clean metal output that could go back into manufacturing.

The project shows how a reliable shredding solution can create real value. It also shows how clear communication and on-site support help customers succeed.

Conclusion

The success of the scrap metal recycling site in Kenya proves that simple design, strong structure, and good engineering create long-lasting results. The customer improved efficiency, safety, and profit. The recycling line works smoothly and meets daily production targets.

Our company will continue to support the customer as they grow. And we remain ready to help more businesses searching for a reliable metal recycling shredder.