PCB Recycling Case Site in Henan, China

Professional recycling company in Henan, China, launched a new printed circuit board recycling line. The project focused on improving metal recovery from electronic waste. Our team delivered a complete solution based on the customer’s real production problems. This case explains how the system was designed, installed, and put into stable operation.

Customer Background

The customer operates a licensed e-waste recycling plant in Henan Province. They mainly process waste PCBs from computers, household appliances, and industrial control boards. Their old method caused several problems. Output was unstable. Metal recovery rates were low. Dust control was weak. Labor costs continued to rise. The customer needed a reliable system to improve efficiency and meet environmental standards.

Key Problems Identified

During the first discussion, the customer described their main issues clearly.

First, PCB materials varied widely in thickness and size.
Second, copper separation was incomplete.
Third, fine dust affected the workshop environment.
Fourth, workers lacked technical training.

The customer wanted a system that could run steadily for long hours. They also wanted easy operation and simple maintenance.

Solution Design

After reviewing photos and videos of their materials, our engineers designed a customized recycling line. The system included feeding, crushing, grinding, air separation, electrostatic separation, and dust collection.

We selected equipment based on material characteristics. The crushing section reduced board size without over-grinding. The grinding system released copper from resin and fiberglass. Separation units then recovered clean metal.

The complete pcb recycling machine line was compact. It fit the customer’s workshop layout. Power consumption remained within local limits.

Technical Discussion and Adjustment

Before confirming the order, the customer raised several questions. They inquired about the purity level of the copper, how to further reduce dust, and the lifespan of the equipment.

We shared real test data from similar projects. We explained how airflow and voltage control improved separation.
The customer also worried about blade wear. We upgraded key wear parts and provided spare blades. This reduced long-term operating costs.

After two rounds of technical discussion, the customer approved the final design.

Manufacturing and Pre-Delivery Testing

The production process followed strict quality standards. Each component was checked before assembly. Motors, bearings, and electrical parts were tested.

Before shipment, we ran the full pcb recycling machine line using real waste boards. Copper recovery met the target. Dust emissions stayed low. The system ran continuously for several hours.

We recorded test videos and sent them to the customer. They confirmed acceptance before delivery.

Installation on Site

Our engineers arrived in Henan for installation. The customer had prepared the foundation and power supply in advance. This reduced setup time.

Installation took nine days. Equipment alignment was precise. All connections followed safety standards. During setup, one conveyor height needed adjustment. Our team modified the frame on site. This ensured smooth material flow.

Commissioning and Training

After installation, we tested the system step by step. Each unit operated smoothly. Noise levels remained low. The dust collection system worked effectively.

We trained operators on daily operation and maintenance. Training covered start-up, shutdown, and emergency procedures. Workers learned how to adjust parameters based on material type.

The customer’s team quickly gained confidence in the system.

Operational Results

After one month of operation, the customer shared feedback.

Copper recovery increased significantly. Output quality improved. Manual labor was reduced. The workshop environment became cleaner.

The customer said the pcb recycling machine helped them meet environmental requirements. It also improved their profit margin.

Conclusion

This PCB recycling project in Henan shows how practical engineering solves real problems. Clear communication and proper system design ensured success. The recycling line now operates stably and efficiently.

The customer plans to expand capacity in the future. Our team remains ready to provide continued technical support and system upgrades.