Copper and Aluminum Water Tank Recycling Line Operates in Shandong, China

In early 2019, Fante team completed the installation and launch of a full copper and aluminum water tank recycling line at a major resource recovery plant in Shandong, China. It shows how a well-designed recycling system, supported by clear communication and responsible engineering, can improve material recovery and create long-term industrial value.

Customer Background and Initial Contact

The customer is a large recycling company in eastern China. Their plant handles scrap radiators, old air-conditioning units, and discarded automotive cooling systems. They wanted to increase the recovery rate of copper and aluminum from mixed water tanks. They also wanted higher purity levels and stable throughput.

The customer found our company through an online search. Customer compared our website with other suppliers. They later told us that they liked our clear product structure and our detailed case studies. They sent the first inquiry through email. The message was short but direct. They asked if we could design a line that could process at least 1.5 tons per hour.

Within one hour, our sales engineer replied. We asked for photos of their materials, their expected output, and their working area layout. The customer sent these details the same evening. They shared images of car radiators, AC condensers, and many mixed copper-aluminum tanks. The tanks varied in size, and some were deformed. Their team also noted that many pieces had oil residue.

Understanding the Customer’s Main Problems

The customer wanted high purity metal output.

They needed a compact layout due to limited plant space.

We prepared a technical plan within two days. The plan included belt conveyor, primary shredder, hammer crusher, a magnetic separator, an air separator, an electrostatic separator, dust removal equipment, and PLC. We also provided a 2D layout drawing.

The customer liked the general structure but asked for changes. They wanted a larger primary shredder to handle bigger tanks. They also wanted stronger blades to handle reinforced aluminum components.

Fante explained that our industrial metal shredder uses a heavy-duty gearbox and large cutting blades. We also explained how the cooling system reduces blade wear. We showed photos from previous installations. The customer requested a detailed list of wear parts. We provided a report that compared blade life under different working conditions.

The customer then asked about dust control. They wanted a clean workshop. We proposed a pulse dust collector. They agreed.

After negotiation, we reached an agreement. The contract was signed, and the customer paid the deposit on time.

Production and Quality Control

The manufacturing period lasted 45 working days. Our workers produced the shredder frame, crusher chamber, and steel structure assemblies. The engineering team checked every weld and every connection. Each motor was tested. Each bearing was inspected.

The customer asked for weekly progress updates. We sent photos and short videos. They also asked for a video of the industrial metal shredder being tested. We prepared a test with scrap metal. The machine ran smoothly. The customer said the video increased their confidence.

On-Site Installation

Two engineers traveled to Shandong to guide the installation. The plant was clean and organized. The customer had prepared the foundation in advance. Our engineers checked the foundation level and the electrical connections.

The installation took 12 days. Our engineers guided the assembly of the shredder, conveyors, crusher, separators, ducts, and control cabinet. The customer provided three technicians to assist. They were cooperative and efficient.

Commissioning and Performance Testing

After installation, we tested each machine. The shredder started smoothly. The crusher produced uniform particles. The separators worked well. Dust control was effective.

We then tested the full line with actual water tanks. The industrial metal shredder performed well. It crushed large tanks without overload. The crushed material entered the hammer crusher and became smaller. Copper and aluminum were separated cleanly. The final purity reached the customer’s target.

We ran the line for six hours. The customer monitored the performance. They were satisfied with the throughput and purity levels. They said the output rate was higher than their old method.

Training and Handover

Our engineers trained the customer’s team. Training included machine operation, daily checks, lubrication, blade replacement, and emergency stops. They also trained operators on parameter adjustments.

We provided a printed manual in Chinese. The customer appreciated the clarity.

Customer Feedback After Launch

One week later, the customer called us. Customer said the line was running well. Customer said the shredder saved them a lot of manual labor. They also reported higher profit due to improved purity.

Long-Term Impact

This project has helped the customer improve efficiency, save labor, and increase recycling value. It also helps reduce waste and support the circular economy. The recycling line has become a key asset for the plant’s long-term growth.

Conclusion

The successful operation of the copper and aluminum water tank recycling line in Shandong shows how careful listening, detailed negotiation, and strong engineering support can create real value for customers. The line meets the customer’s production goals, quality targets, and operational needs. It runs reliably, produces high-purity metal, and reduces manual labor.